Apple’s First Foldable iPhone Nears Reality as It Enters Pre-Production Stage

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Apple’s First Foldable iPhone Nears Launch — Crease-Free Display & Vapour Chamber Cooling Reported 


Apple’s long-discussed foldable iPhone appears to be edging much closer to becoming an actual product. A new report indicates that the company has completed another major checkpoint in its development cycle, moving the device into the engineering verification and early pre-mass-production phase. Key suppliers have reportedly begun stocking essential components and are ready to scale up once Apple gives the official green light.

According to industry insiders, the years Apple spent prototyping different hinge mechanisms, display structures, and durability solutions are finally paying off. The project has now shifted from experimental design to fine-tuning and final optimisation—typically the last step before mass manufacturing.


Crease-Free Display Reportedly Finalised

A report from United Daily News claims Apple has successfully completed the design for a crease-less inner display—one of the biggest engineering hurdles for any foldable device. Only small adjustments are said to remain before the hardware is ready for large-scale production.

Another interesting detail is the expected inclusion of a vapour chamber cooling system. Apple previously introduced this cooling method with the iPhone 17 Pro lineup, and it now appears to be expanding the technology across future flagship devices, including the foldable model.

Key partners such as Samsung, TSMC, Foxconn, Shin Zu Shing, and Largan Precision are all expected to benefit from the project’s progression. The vapour chamber system will reportedly be supplied by Chi Hong. Apple’s custom hinge design, which has taken nearly five years to engineer, is also said to be a major highlight of the device.


Apple Expected to Ship Millions in First Year

Early estimates suggest Apple could ship 7–9 million foldable units in the first year—a launch target significantly higher than most Android foldables. Industry analysts believe Apple’s approach, backed by its software ecosystem and brand influence, could reshape the global foldable smartphone market.


Expected Features and Specs

Next-Gen A20 Pro Chipset

The foldable iPhone is rumoured to debut with the A20 Pro, Apple’s next major chipset built on TSMC’s advanced 2nm process. The same chip family is expected to power the upcoming iPhone 18 series.

Display Sizes

Leaked details suggest a 5.5-inch cover display paired with a 7.8-inch inner display, giving users a compact form factor when closed and an almost tablet-like experience when opened.

Battery Innovations

Apple is reportedly exploring silicon-carbon battery technology, which could offer improved efficiency and longevity, though final decisions are still under evaluation.


Price Expectations and Market Positioning

The foldable iPhone is shaping up to be one of Apple’s most ambitious devices since the Vision Pro. But its impact will depend heavily on durability, long-term value, and how Apple positions it alongside the standard iPhone 18 models.

Current reports point to a possible starting price around $2,399 (approximately ₹2,14,000), though some analysts believe Apple may aim for a slightly lower entry point to compete more aggressively in the foldable market.


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